BFD-5 Freeze Dryer

Introduction

The BFD-5 freeze dryer is a laboratory unit that has been designed especially for freeze drying cycle development and recipe optimization. The machine can also use to perform small scale test before scale up.

Technical Parameters

Model BFD-5 Standard BFD-5S Stoppering
Shelf Area 0.32~0.64m2 0.32~0.54m2
Shelves No. (3~6)+1 (3~5)+1
Shelves Size 270*400mm 270*400mm
Shelves Temp. -55C~+70C -55C~+70C
Condenser 5Kgs/24Hrs 5Kgs/24Hrs
Condenser Temp. -85C -85C
Final Vacuum 0.01mBar 0.01mBar
Power Install 6Kw 6.5Kw
Voltage 220V/50Hz/1P 220V/50Hz/1P
Size W/1200*D/850*H/1750mm W/1300*D/950*H/1750mm
Weight 450Kgs 500Kgs
Vials 2R/4R / 2095
Vials 6R/8R / 1100
Vials 10R/15R / 720

Technical Details

The BFD-5 pilot freeze dryer is cGLP compliant and has the similar technical features to the commercial larger units such as the PLC based controller, versatile control system, temperature controlled shelves and pressure control. Which enable it fits a wide array of freeze drying applications from laboratory R+D to small batch test.

Easy to Install

The BFD-5 freeze dryer is all-in-one design, all its subsystems and components (drying chamber, ice condenser, vacuum pump, refrigeration, electric cabinet and the pipe work etc.) are constructed in a steel cabinet. With casters and height adjustable feet for easy moving and installing.

The machine is pre-assembled and is comprehensively tested in our factory before it is shipped. User only need connect electric (and compressed air in some case) to put it into service.

2-Chamber System

Drying chamber and ice condenser are separate, connected by a spool piece and an isolation valve can be installed between to perform pressure rise test. The drying chamber is rectangular shape that offers maximum space using rate, and the ice condenser is cylindrical shape for easy defrost and water drain.

Temperature Controlled Shelves

The shelves are sandwich type and is fluid based that enable heat transfer fluid circulates inside. The fluid can be chilled and heated, and the temperature is settable. Thus, the BFD-5 system is capable of in place freeze and drying. Fluid based shelf system guarantees maximum temperature uniformity. And in-place freezing and drying reduce product transfer times and avoid contamination risk, ensures hygiene freeze drying.

Precisely Temperature Control

Fluid based shelf system has very high temperature controllability and without worry the temperature uniformity. As with PID control, the temperature variance between heat-plates and plate points are less than +/-1C. Uniform temperature across the shelf system directly influences the dried quality between trays and between batches, so that you can get constant freeze drying results, this is very import for your tests.

Advanced Control System

Vekuma’s BFD-5 laboratory freeze dryer provides control versatility with the most advanced PLC system and LYO-PILOT interface, which allows control of the freeze dryer functions via a user-friendly touch screen HMI and has the functions of:

  • Alive display main components working status and key parameters.
  • Freeze drying recipes management.
  • Real-time freeze drying trend.
  • Data logging and can be exported via USB.
  • Automatic and semi-automatic working.
  • Alarms information.
  • Users, authorization and password.
  • Probes and gauge calibration.

Options and Accessories

  • Clean room configuration.
  • Stoppering system for vials closing under vacuum.
  • Condenser & chamber isolation valve.
  • Vacuum control system.
  • Capacitive vacuum gauge.
  • PC control and software.
  • Eutectic point detector.
  • Lateral manifold rack for flasks.
  • S/S316L material.
  • -65C shelves.
  • -110C condenser.

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