Pharmaceutical Freeze Dryer FD-10LS

Introduction

The FD-10LS freeze drying equipment is designed for industry production of pharmaceutical and biotech products, allow products to be dried in vials or in bulk. Application example: bacteria, vaccines, anti-biotics, API and diagnostic kits.

User can select up to 11 shelves total 11.88m2 loading surface, coupling with an 200Kgs capacity ice condenser and capable of collect up to 100kgs vapors in 24hrs period.

  • Shelf Area: 9.72~11.88m2.
  • Condenser Capacity: 100Kgs/24Hrs, 200Kgs in total.

Technical Spec.

Model FD-10LS
Shelf Area 9.72~11.88m2
No. of Useable Shelves 9~11
Shelf Size 900*1200mm
Shelf Temp. -55C~+70C
Condenser Perf. 100Kgs/24Hrs
Condenser Temp. -85C
Final Vacuum 1Pa
Power Install 60Kw
Size W/1900*L/6000*H/3200mm

Technical Description

  • Integrated structure, all accessories are mounted on a steel skid, easy to transport and install.
  • Modularly engineered, easy to maintain and is configurable.
  • Meet GLP, GMP and FDA.
  • Stainless steel drying chamber, shelves and ice condenser.
  • Rectangular drying chamber with rounded corners.
  • Sloped chamber bottom towards to drain.
  • Temperature controlled shelves, temperature controllable from -55C to +70C.
  • Heat transfer fluid based shelves, temperature uniformity within +/-1C.
  • Top to bottom hydraulic stoppering device.
  • External, coil type ice condenser.
  • Condenser lowest -85C.
  • Condenser coils surface area1:1 to shelf.
  • Isolation valve between product chamber and ice condenser.
  • Vacuum system compose of 2-stage oil sealed rotary vane vacuum pumps and roots pump.
  • System final pressure 1pa.
  • Chamber vacuum auto regulate to set point.
  • Water cooled, semi-hermetic compressor system.
  • PLC and user friendly touch screen HMI based control system.
  • Industrial LYO-MEGA control interface.
    • Alive display system working status and key parameters of sensor readings.
    • Recipes management.
    • Real time freeze drying trend.
    • Data logging and can be exported via USB.
    • Automatic and semi-automatic working.
    • System setting and sensors calibration.
    • System log-out and password enter.
    • System protections.
  • Pneumatic valves for air and water isolate.
  • PT100 temperature sensors for products, shelves, fluid and condenser.
  • Pirani vacuum gauge for chamber pressure measurement.
  • Validation documents and technical support.
  • Thoroughly quality and performance test before shipment.

Shelf Configuration

Shelf Area 9.72m2 10.8m2 11.88m2
No. of Shelves 9 10 11
Shelf Clearance 120mm 100mm 80mm
2R 40176 44640 49104
6R 20592 22880 25080
10R 17280 19200 21120
20R 10944 12160 13376
30R 10944 12160
50H 5148 5720
100H 3420

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