Introduction
The FD-20R freeze drying equipment was designed for freeze dried food factory to perform commercial medium production of a range of food items include fruits, candies, vegetables, health care and nutritional products. It offers 19.44m2 shelf area that enable load raw products, coupling with a 200kgs/24hrs vapor collect condenser.
Technical Spec.
| Model | FD-20R |
|---|---|
| Shelf Area | 19.44m2 |
| Useable Shelves | 12 |
| Shelves Size | 1200*1350mm |
| Shelves Temp. | -35C~+100C |
| Condenser | 200Kgs/24Hrs |
| Condenser Temp. | -45C |
| Final Vacuum | <15Pa |
| Power Install | 32Kw |
| Size | W/1800*L/5000*H/2650mm |
Technical Description
- All-in-one design, easy transport and install.
- Plug and play deliver.
- Advanced PLC and user-friendly HMI based control system, FD-MEGA software.
- Entirely S/S304 fabricated include chamber, shelves, trays and condenser.
- Heavy duty hinged door with large sight glass.
- Cooling and heating shelves temperature from -35C to +100C.
- External type ice condenser, lowest -45C.
- Condenser hot water defrost.
- 2 stage oil sealed rotary vane vacuum pump.
- System final vacuum <0.2mbar, vacuum adjustable.
- Pirani type vacuum sensor.
- Water cooled, semi-hermetic compressor system.
- Documents and validation package include in standard offer.
Design Features
High advanced PLC and user-friendly touch screen HMI is applied to all our FDR freeze dryers, to control machine functions, performs all interlock checks, and generates processes and device alarms. Capable of automatic execute the freeze drying steps you are programmed, monitoring system running status and protect your freeze dry system all the time.
The control system has been pre-programmed a bunch of protection logic such as: System auto shut down if chamber pressure not reduce; Vacuum pump will not active if condenser temperature not reach set to avoid vapor flows into vacuum pump and damage it; Once an failure appears, sound-light alarm and touch screen HMI shows possible failure reason, meanwhile, all air and water isolate valves auto close to maintain chamber pressure and protect your products.
The delicate designed FD-MEGA V2.0 guarantees your drying data and drying steps that stored in HMI will not lose once a power outage, and the drying process will continue after power restoration. As well as, it supports operator modify the current-running freeze drying steps (when machine is in operation), system will auto execute the latest modified drying recipe.
The FD-MEGA V2.0 enables you control all the key components On/Off , all the valves Open/Close through the touch screen, and a real-time monitoring of their status. Which means during whole freeze drying process, nobody is needed go to technical room to do manual works.
The FD-MEGA V2.0 has the functions of:
- Graphic display main components working status and key parameters.
- System and key parts functional test.
- Automatic and semi-automatic work mode.
- Freeze drying recipes management.
- Real-time freeze drying curve.
- Historical curve review.
- Drying data-logging and can be exported via USB.
- Users, password and authorizations.
- Sensors calibration.
- Alarms.
- Shelf cooling rate: >0.5C/Min
- Shelf lowest: -35C
- Shelf heating rate: >1C/Min
- Shelf highest: +100C
- Shelf temperature uniformity: <+/-2C
- Condenser cooling: RT ~ -45C <30Min
- Condenser lowest: -45C
- Defrosting: <60Min (+65C Water)
- Vacuumize to 100Pa: <60Min
- Vacuum final: <15Pa
- Leak rate <5Pa L/Sec
- S/S304 chamber with PUF insulation.
- Chamber inner wall roughness Ra<1um.
- Shelves flatness <1mm/m.
- Shelves roughness Ra<0.8um.
- Condenser inner wall roughness Ra<1um.
- Condenser coils roughness Ra<0.8um.
- All pipelines use flanges and clamps connection.
- Low temperature version: -45C shelves, -55C condenser.
- Aluminum alloy shelves and trays.
- Radiative heating method.
- Material trays transfer cart.
- Extra set material trays.
- Coated trays for sticky materials such as fluid and paste.
- Scroll type oil free vacuum pump.
- IQF room for raw product pre-freeze.
- Pneumatic operated valves for air and water isolate.
- PC control.
