Pilot Production Freeze Dryer

Small Scale Production Pilot Plant

The BFD-20S pilot freeze dryer is a stoppering tray type lyophilizer, mainly use to freeze dry pharmaceutical and biological items such as vaccines, serum and plasma, which load in vials or glass bottles. After lyophilization process finish, a hydraulic system can drive shelves move up or down for vials close.

In drying chamber, 1 module shelf contains max 5 plates can use for raw product loading, total 2.0 square meters. Rear side of drying chamber, an external type ice condenser is installed to collect vapors. Effective vapor collect capacity 30kgs/24hrs, 50kgs total.

Its control system is PLC and HMI based, same as industrial units. This system guarantees freeze dryer reliable working and precise control of the freeze drying process, as well as other desired functions which listed below.

Technical Specifications

Model BFD-20S
Shelves Area 2.0m2
Shelves No. 5+1
Shelves Size 500*800mm
Shelves Temp. -55C~+70C
Condenser 30Kgs/24Hrs
Condenser Temp. -85C
Final Vacuum 0.01mbar
Power Install 13Kw
Size W/1500*D/2000*H/2300mm
Vials 2R/4R 7750
Vials 6R/8R 3960
Vials 10R/15R 3300

Technical Description

  • All-in-one structure.
  • Plug and play deliver.
  • Entirely stainless steel fabricated, include chamber, condenser, shelves, trays and fittings.
  • Sandwich type shelves, silicone oil based system.
  • Hydraulic stoppering for shelves move up or down.
  • All shelves heating and chilling from -55C to +70C.
  • Shelves temperature uniformity <+/-1C.
  • Condenser cooling by refrigerant direct expand, lowest -85C.
  • 2 stage oil sealed pump use to maintain chamber and condenser pressure.
  • Auto vacuum adjust.
  • Hermetic compressors, air or water cooling method.
  • Freeze drying recipes management system, can store up to 32 recipes, each recipe can program up to 36 steps.
  • Touch screen HMI real-time displays system working status, product, shelf, condenser temperature and vacum degree.
  • Freeze drying data downloadable.
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